Couple dressed in matching DIY Halloween costumes standing outdoors — wife in gardener overalls and hat, husband wearing a funny costume t-shirt designed to look like a plant food bag.

DIY Halloween Costume T-Shirt Without Using a Cricut

If you’re looking for an easy DIY Halloween costume t-shirt that doesn’t involve itchy fabric or hours of sewing, this one’s for you. A costume shirt is seriously one of the best hacks ever! They’re inexpensive to make, super comfortable to wear, and totally customizable. You can turn any idea into a funny costume t-shirt with just a few supplies and a little creativity.

This year, I made my husband’s “bag of fertilizer” costume using a simple black tee and some foam sheets. It was fast, funny, and turned out so good! Plus, when paired with my gardener outfit, it made the cutest (and most low-effort) couple costume.

Woman in gardener overalls leans in toward her husband wearing a DIY Halloween costume t-shirt inspired by a plant food bag, a simple and funny costume idea for couples.

Materials for a DIY Halloween Costume T-Shirt

This DIY costume t-shirt comes together fast with just a few basic supplies you can grab from any craft store. Shop your home first to save even more. This is one of the easiest and most budget-friendly Halloween costume ideas ever.

How to Make a DIY Halloween Costume T-Shirt

Step 1: Start with a Plain Black Shirt

Lay out a plain t-shirt as your base. I love this type of costume because you can start with any solid shirt you already have on hand, or purchase your desired color for super cheap.

I recommend googling an inspiration photo or sketching out an idea before you start. I kept a photo of a fertilizer bag pulled up on my phone and used it as my guide, trying to replicate the colors and layout as closely as I could.

Plain black tee laid flat on a marble countertop with colorful craft paper sheets stacked in the background, ready for a DIY project.

Step 2: Add the Background Colors

To create the classic fertilizer bag look, I used sheets of craft foam in green and yellow for the background. Cut and arrange them until you’re happy with the proportions.

Hands laying decorations on a black shirt during a DIY craft project on a marble countertop.

Step 3: Trace Details

Next, I made the black circle for the center logo. I tried out a few different plastic lids until I found the perfect size, then traced around it on a sheet of black foam and cut it out. When you are free handing designs like this, tracing household items is the way to go!

Step 4: Create the Lettering

For the text, I just drew the letters straight onto the foam and cut them out with scissors. No fancy tools needed. If you’re not confident in your freehand lettering, you’ve got options:

  • Print and trace: Print your lettering from your computer, cut it out, and use it as a stencil.
  • Buy pre-cut foam letters: Most craft stores sell ready-made foam letters in different sizes and colors.
  • Cut with a Cricut: If you have a Cricut or similar cutting machine, this step is a breeze.

I actually do own a Cricut and love it, but since we just moved into our new house, it’s still buried in a box somewhere. I had to go old-school for this Halloween costume t-shirt! Don’t worry about perfection here. Homemade costumes should look homemade. That’s half the charm.

Step 5: Add the Final Details

Using the photo on my phone as a guide, I finished it off by cutting out the words “Plant Food” and adding a little orange flower at the bottom for that extra pop of color, using craft foam for all of it.

Step 6: Glue It All Together

Once all the pieces for your DIY Halloween costume t-shirt are cut and arranged, glue them down. Pull everything off the shirt, add hot glue, and then stick them back on in place. I used a hot glue gun. It’s the fastest and best way to attach materials like this.

And that’s it! This DIY funny costume t-shirt is finished! This whole thing took me less than an hour and cost next to nothing to make.

Hands gluing the final foam pieces onto a black shirt with a child watching, finishing a colorful DIY costume t-shirt for a funny homemade Halloween idea.

Step 7: Wear It and Enjoy

My husband’s “bag of fertilizer” costume was such a hit. It’s clever, easy, and super comfortable. Which, if you ask me, is the ultimate Halloween win. Paired with my gardener look, it made for the most adorable couple’s costume ever!

Couple wearing matching garden-themed DIY Halloween costumes — wife dressed as a gardener and husband in a funny costume t-shirt designed like a plant food bag.

We, of course, took it a step further and dressed the whole family in a full garden-themed Halloween costume lineup. The boys went as little garden gnomes, and the girls were colorful flowers, complete with their own “pots.” Every single one of these DIY costumes was fun to make, super inexpensive, and totally no-sew. I’ll link the tutorials for the kids’ costumes below so you can recreate the whole garden crew yourself!

Family dressed in garden-themed DIY costumes — dad wearing a funny Halloween costume t-shirt designed like a plant food bag, mom dressed as a gardener, and kids in colorful flower and gnome costumes.
Fertilizer t shirt

More Budget-Friendly Halloween Costume Ideas

If you’re looking for even more DIY costume ideas that can be pulled together last minute and on a budget, I’ve rounded up all of our past family costumes in one big post. Every single one is fun, creative, and easy to make! You can check out that post for tons of inspiration for your next Halloween. > 31 Family Halloween Costumes: DIY Ideas for Every Age

📌 Save This DIY Halloween Costume T-Shirt for Later

Pin now and come back anytime you’re planning your next last-minute Halloween costume!

FAQ About Making a DIY Costume T-Shirt

How do you make a DIY Halloween costume t-shirt without a Cricut?

Cricuts are awesome, but you can absolutely make a DIY costume t-shirt without one. Just draw your design or letters directly onto craft foam or felt, cut them out with scissors, and glue them to your shirt. You can also print out letters from your computer to use as templates for tracing.

What glue works best for a costume shirt – hot glue or fabric glue?

A hot glue gun is the fastest and most reliable option, especially if you’re using foam or felt. Fabric glue also works well if you want something washable or prefer not to use heat.

Can you wash a DIY costume t-shirt made with foam?

If you use hot glue, spot cleaning is best since high heat can loosen the adhesive. For a more permanent design, use fabric glue or iron-on vinyl.

What kind of shirt is best for a DIY costume t-shirt?

A plain cotton or cotton-blend t-shirt is ideal. It’s soft, easy to work with, and holds glue well. Black, white, or solid-colored tees are great starting points depending on your design.

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